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3-Axis Video Measuring system Falcon 300


Compact with a small footprint, Falcon incorporates many advanced features designed to increase accuracy and simplify operation, delivering performance normally to be found with more expensive systems.

Falcon includes both surface and substage iris aperture control, motorised Z-axis movement, controllable quadrant LED illumination and both high and low magnification lens options as standard.

A powerful but simple video measuring microscope ...

High specification, yet affordable

Vision Engineering has packed massive technical capabilities into a small and compact system. Falcon has been designed to provide accurate measurement results, without the need for complex and expensive training, suitable for both routine and complex measurement requirements.

Falcon incorporates many advanced features you would expect to pay more for, as standard, all designed to increase accuracy and simplify operation.
  • Both surface and substage iris aperture control
  • Motorised Z-axis movement
  • Controllable quadrant LED illumination
  • Both high and low magnification lens options
Focusing on accuracy, Falcon employs high resolution zoom optics (up to 100x magnification) to provide enhanced component edge definition, with a unique indexed camera iris control allowing depth of field to be reduced, increasing accuracy and repeatability of Z-axis results. A large field of view (13.5mm max.) simplifies component location and orientation.


Key features at a glance ...

Camera/Optics
Camera
High resolution colour CCD camera with 5:1 zoom ratio
Camera Iris
5-position indexed camera iris allowing increased Z-axis accuracy and enhanced component edge definition
Standard Magnification
10x - 50x
20x - 100x
Field of View
13.5mm (max.)
6.75mm (max.)
Zoom Indexing
Repeatable 5-position indexed zoom

Measurement
Measuring Stage
150mm x 100mm
150mm x 150mm
NLEC* Stage Calibration
Standard
Standard
X/Y Quick Release
-
Standard
Maximum Stage Load
10kg
15kg
SLEC Z-Axis Calibration
Standard
Standard
Z-Axis Capacity
125mm
115mm
Z-Axis Control
Progressive motorised Z-axis for fine & rapid movement
Illumination
Surface
Controllable quadrant LED illumination for detection of low-contrast edges with high precision
- long-life LEDs with 10,000+ hours illumination
Substage
Controllable LED illumination with 5-position indexed iris, for accurate profile measurement
- long-life LEDs with 10,000+ hours illumination

Processor
Part Programming
Programme a measurement sequence to measure the same points per feature, in the identical sequence, part after part
Geometric Tolerancing
Easy-to-view graphical representation instantly views pass/fail performance details for critical part dimensions
Image Capture
Image capture (in JPEG format) to either internal memory or directly to USB port
* Non Linear Error Correction
† Segmented Linear Error Correction


Falcon utilises a high resolution video camera to provide enhanced component edge definition for fast and simple measurement, with an array of video measurement tools to simplify the measurement process. This ensures the highest possible accuracy of measurement plus consistency of results, no matter how many operators use the system.

Precision Measuring Stages

Falcon, complete with Vision Engineering's renowned precision measuring stages include factory-completed non-linear error correction (NLEC) calibration as standard to ensure optimum accuracy, traceable to international standards for the purposes of ISO9000.

Controllable Quadrant LED Illumination

Controllable quadrant LED surface illumination optimises lighting conditions, enhancing edge definition, inclusions and fine scratches, with an indexed substage iris aperture allowing precise edge contrast of profiled and turned parts.

Fully controllable surface and substage illumination can be programmed as part of a measurement routine, ensuring accurate and repeatable measurements.

Construction and Ergonomics

Falcon's robust, dynamically engineered design reduces stress points to optimise accuracy. Rugged in construction, the sealed unit has been designed to cope with the demands of a busy production environment.

QC-300 Video Microprocessor

The QC-300 video microprocessor utilises all the benefits of video measurement, providing an array of powerful video measurement tools, yet the intuitive software has been designed with ease of use in mind and can be used by shift workers, or advanced users alike.

Edge Detection/Measurement Tools

The advanced touch-screen colour video microprocessor provides an array of powerful video edge detection tools to speed up and simplify the measurement process, including crosshair, offset crosshair for difficult-to-find edges, manual or automatic single point detection and multi-point video edge detection for measurements both inside and outside the field of view.
QC-300 video microprocessor for Falcon 300
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Measurement Results
Graphic representation of the data cloud with errors.
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Tolerance Displays
Translates data intensive reports into visual displays that are readable at a glance.
 
Automatic Video Edge Detection
For improved throughput and accuracy.

Controllable Quadrant LED Illumination

Fully controllable surface and substage illumination can be programmed as part of a measurement routine, ensuring accurate and repeatable measurements.

Part Programming

Program a measurement sequence once and run it back as often as you need. Measure the same number of points per feature, in the identical position and sequence, part after part.

Geometric Tolerancing

QC-300's unique graphical representation instantly displays pass/fail performance details for critical part dimensions. Results and important measurement data are displayed in an uncluttered and comprehensive display.

Image Capture & Analysis

QC-300 captures video image (in .jpeg format) to either internal memory or directly to the USB port. The image can then be edited or appended with text and measurement data.

Languages

As standard, QC-300 can accommodate English, French, German, Italian, Spanish, Czech, Chinese (simplified) and Japanese.
Falcon 300
Measurement Uncertainty
(X,Y)
Repeatable accuracy in X and Y axes, 4µm or better
- Uncertainty formula U952D = 3+(6L/1000)µm
where L = length in mm, using controlled conditions
Measurement Uncertainty
(Z)
Z-axis accuracy 10µm, using highest available magnification under controlled conditions
Zoom Magnification Range
10x - 50x
20x - 100x
Maximum field of view
13.5mm
6.75mm
Minimum field of view
2.7mm
1.35mm
Working distance
91mm
61mm
Video Camera
High resolution colour CCD camera with 5:1 ratio,
5-position indexed zoom and iris aperture control
Surface Illumination
Quadrant controllable surface illumination provided by 20 x high intensity LEDs (10,000+ hours)
Substage Illumination
Controllable substage illumination provided by 1 x high intensity LED (10,000+ hours)
Stage Capacity (X,Y,Z)
150mm x 150mm x 115mm
- (15kgs maximum load)
Stage Capacity (X,Y,Z)
150mm x 100mm x 125mm
- (10kgs maximum load)
Encoder Resolution
X = 1µm     Y = 1µm     Z = 1µm
Power
Power supply: 85 - 264V AC 47/63Hz
System Weight
Falcon with 150mm x 150mm stage
24.5kg
Falcon with 150mm x 100mm stage
19.0kg


M & K BANGKOK COMPANY LIMITED

icon 12/11, 4th Floor, Thosapol Land 4 Building
Soi Bangna -Trad 25, Bangna -Trad Road, Bangkok, 10260.

icon 2 Tel. (02)-173-6451-2  Fax. (02)-173-6450

icon 3www.mandkbangkok.com   E-Mail : thai@mandk.info



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